Product development is one of our strongest areas. We develop products in the areas of electronics, software, mechanics, telematics and IT. Our strength is primarily our ability to take on cross-functional product development projects which involve multiple areas of technology. With our solid competency in product engineering we are also able to design the products for efficient manufacturing.

Size is does not matter, we have experience with fine mechanics as well as heavy machinery used for the energy industry.

Ever since the company was founded in 1986, we have distinguished ourselves by our ability to take on complete and often cross-functional Turn-key projects.

Customers who turn to Consat usually have difficult problems to solve and are looking for a partner who can and wants to take responsibility.

ACOEM Fixturlaser

ACOEM Fixturlaser is a leader in developing innovative, user-friendly equipment for shaft alignment. For more than a decade, Consat has been their software development partner.

The basic concept is an intuitive, language-independent user interface combined with state of the art sensor technology.

Höganäs

Höganäs Digital Metal partnered with Consat to develop a high-precision 3D Writer for metal.

The first machine was developed in Consat’s concept workshop. Today, a large number of advanced products are mass produced for external customers using several 3D writers. The precision is exceptionally high and the technology supports manufacturing using several types of metal.

https://www.hoganas.com/3dprinting/

Oxeon TeXtreme

In cooperation with Professor Nandan Khokar, Consat has assisted in the development of weaving machines for Oxeon TeXtreme carbon fiber weave.

TeXtreme carbon fiber weave is market leader and used in the most demanding applications such as Formula 1, Americas Cup, ice hockey equipment, racing bicycles, and much more.

www.textreme.com

www.Oxeon.se

Ripasso

Ripasso Energy is partnering with Consat for assistance with mechanical engineering, software for electronics and IT.

We have had the privilege to follow Ripasso on their journey from start-up to their stock market IPO.

The product we assisted Ripasso to develop collects thermal energy from the sun in a parabolic reflective dish that tracks the sun and heats hydrogen gas to drive pistons in the engine. The system provides alternating current directly without the need for additional DC/AC converters, water cooling systems or complex central units.The system converts concentrated solar radiation into electrical energy at world leading efficiency of 32%.

www.ripassoenergy.com

xeon.se

Hasselblad

Consat is development partner for Hasselblad.

For over fifty years, Hasselblad has been devoted to produce the finest camera equipment known to man.

Consat has assisted with development of software for the new camera systems H6 System and X System.

 http://www.hasselblad.com/

AstaZero

AstaZero is partnering with Consat for development of new test equipment.

We have together developed the World’s most advanced winch system to control multiple collision targets for use in the auto industry. The winch system is exceptionally powerful and is capable of precise acceleration of targets such as elks and bicyclists to realistic speeds in an exceptionally short time.

The new winch system is enabling tests of next generation active safety systems and autonomous vehicles.

 

www.astazero.com

Industrial product and system development are complex and require a wide range of expertise. Consat is able to take on large and complex projects thanks to close and long-standing partnerships with companies that complement our competencies.

Netgroup Engineering


Consat is one of the founders of Netgroup Engineering, which is strengthening our ability to deliver projects for the automotive industry.

Netgroup Engineering AB was founded in 1999 and is comprised of several technology companies, each with their own niche, which can offer over 1200 consultants to solve all conceivable and inconceivable challenges.

Lindholmen Science Park

Lindholmen Science Park is an international collaborative environment for research, innovation and education in Transport, ICT and Media areas.

Lindholmen Science Park offers a neutral development environment where industry, academy and public sectors collaborate on research and development projects. Consat is a shareholder of Lindholmen Science Park and has been involved with successful collaborations and innovations for more than 10 years.

Ericsson

Consat and Ericsson has a partnership with focus on ITS for public transportation and smart cities.

Consat Telematics is the largest company in the Nordic countries in this area and with Ericsson’s aggressive global investment in Networked Society we combine the strengths of the two companies to take on more and bigger projects.

Volvo Bussar

Consat and Volvo Buses has since 2005 an enhanced partnership in the development of telematics systems.

Between the two companies, we have telematics systems in most regions of the world. The systems are used to make public transportation better and more effective for operators and authorities.

We develop advanced embedded systems which improve usability and functions for products and services.

We specialize in real-time projects, usually involving management and monitoring of complex time-critical systems on embedded platforms or in larger environments.

We take on complete projects or work on specific deliverables or components.

Architecture

To chose architecture for an electric system requires multi-disciplinary expertise. It involves consideration of hardware, cabling, system software, and integration with IT systems. We have expertise and extensive experience in all disciplines.

Through our own product development experience, we know that a basic and functional architecture is essential to develop efficient and maintainable code. A code base must be able to be maintained and enhanced with new functionality without requiring rewrite.  

We have experience from architecture design in large as well as small projects..

Software Development

We have several agile development teams, specialized in software development for telematics and industrial products such as manufacturing and monitoring systems. Many of our projects are focused on control and monitoring of complex and time-critical systems on embedded platforms and large environments.

Depending on the preference of our customers, we work at the customer premise or in one of our offices. We use an established agile and delivery process which ensures our deliverables meet our customers’ requirements for control and traceability

We are also excited to guide our customers in the agile journey to help them improve efficiency in software development projects.

Model Based Development

Model-based development can be preferred when developing large, complex systems. The benefit is that the system design and architecture are directly connected to the code and all team members get a great overview of the system functions.

For hardware dependent high-performance systems, model-based development with the associated generated code can be less suitable.

This is however something that our architects will evaluate in pre-studies or the start of a project.

AUTOSAR

Consat has extensive experience with projects related to the automotive standard AUTOSAR (AUTomotive Open System ARchitecture). We were involved in the standardization and have since done several implementations of complete stacks.

We have established relationships with product providers of AUTOSAR components and the skillset to guide customers to make the right decisions.

Electronics

We design and develop both analog and digital electronic products. We take on complete projects or assist with required resources – whatever fits our customers the best. With our manufacturing partners we can offer anything from prototypes to mass production.

Communication Buses

There are many ways to transfer data. Consat has a wide experience with industrial communication buses, automotive communication buses, and the high speed data in the IT World.

We can provide support and guidance from concept to implementation.

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Bluetooth Low Energy - BLE

The demand for solutions using Bluetooth Low Energy (BLE) is growing quickly for many of our customers. The technology is beneficial for applications which require wireless monitoring and communication between mobile units using small antennas. We have developed our own platform which can be used as base for applications we build for our customers.

Electronics Lab

For efficient development, it is important to have access to a test environment. This is the reason we have invested in our own electrostatic discharge (ESD) protected laboratory with measuring and soldering equipment.

Consat is the market leader in providing telematics for public transportation in the Nordic Countries. Our systems and deliverables span vehicle systems, connectivity, backend, and frontend for clients, web and mobile apps. We have advanced depot systems to handle different versions as well as update of software and parameters.

Our platforms are generic to enable customizations for various IoT purposes such as hybrid vehicles, trucks, industrial machines, etc.

Proven and powerful platforms, 24/7 operation, domain knowledge in several industries and many very experienced development teams make Consat a very competent partner and provider of telematics and IoT applications.

Consat has more than 30 years experience with providing mechanical engineering for product development. We have capability to deliver turn-key system solutions ourselves or in cooperation with our partners

Tool-related Manufacturing Development

When you develop a product, it is essential to understand how the product will be manufactured.

One of our areas of expertise is development of tools for Tool-related manufacturing. We develop tools for plastics painting, extrusion matrices, vacuum forming tools, etc.

Many of our designers have also worked as tool makers which means we also have a great understanding of manufacturing and maintenance of tools. This experience is valuable during the development process.

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Precision Mechanics

Miniaturisation is a current trend. Products with advanced functionality can be made smaller than ever, usually involving integrated electronics.

Consat is active in many precision mechanics projects, for example advanced 3D writers, hearing aids for implant, precision mechanical production machines, and development of advanced sensors.

Plastics

We have extensive experience with development of plastic components for prototypes as well as mass-production. The foundation of our skills come from our expertise in Tool-related Manufacturing.

We also have a network of partners and distributors for development and manufacturing of specific niche products.

Sheet Metal

Sheet metal is one of the basic elements of mechanical development and is consequently one of Consat’s strong areas. We have experience from blinds made of thin sheets to ramps and bow doors for ships.

Product development using sheet metal requires a good understanding of how one later can produce and assemble. One of our biggest strengths is the combination of product and production development.

Consat has a design team with a focus on user interface, interaction design and developing user manuals.

The team works continously with design of our own products but is also utilized for external projects.

Depending on customer requirements, for industrial design of physical products we work with customers’ own designers or one of our own design partners.

Consat has more than 30 years experience with mechanical product and production development Our deep understanding of both areas make us a strong development partner for initial prototypes to mass-production.

 We are also able to deliver physical prototypes as well as turnkey production solutions ourselves or with our partners.

When developing products, Design for Assembly (DFA) and Design for Manufacturing (DFM) is very important. For our engineers, this design method comes natural and is integral step in our development process. Engineers at Consat participate in installation of products and machines they have developed which provides a natural feedback and increased understanding for the work involved in production.

Consat is frequently hired to assist with development of advanced specialty machines for manufacturing. To achieve the best total cost it is essential to find a balance between modifying the products versus how much investment is required for the development of the special machines.

Choice of materials is an extremely important parameter for product development since it affects not only function, price, appearance, and production but also has environmental impact. We have developed Consat Green Guideline which is a support for our engineers to develop more environmentally friendly products.

Composite Materials

With carbon fibre composite materials it is possible to achieve structures which are extremely strong and light weight.

Consat is working closely with several companies to develop new weaving techniques for carbon fibre. With Professor Nandhan Kohkar, we have developed the first weaving machines to produce the carbon fibre weave for Oxeon’s TeXtreme carbon fibre as well as machines capable of weaving carbon fibre in three dimensions for solid blocks and beams of varying shapes.


Our customers demand high quality and on-time delivery.

In addition there are requirements for transparency throughout the design and development process as well as providing final reports of testing and implementation.

 We are measured not only by our ability to deliver a quality product but also by how we provide assurance during the development process.

Our objective is to not only meet but to exceed customer expectations and requirements. For this purpose we have an established agile based quality assurance process for all in-house development.

We continuously monitor quality and regularly revise our methods and processes to ensure consistent quality.

Ever since the company was founded over 30 years ago, we have helped customers to develop prototypes – from small components to complex machines.
Realizing our solutions as physical prototypes is invaluable for testing and provide valuable feedback to the continued development work. We develop prototypes with the help of manufacturers in a well established network.

We have also advanced the technology of prototype development with our work with the company Digital Metal where we developed a new 3D writer which utilizes metallic powder.

Concept Workshops

We have a concept workshop at our headquarter in Partille, Sweden where we test complete production lines and specialty machines.

At our office in Stockholm, we have a concept workshop for mounting and testing of tools and fixtures.

Having direct access to concept workshops are our development centers gives shorter development lead-times and better solutions.

3D Writer

When developing product, there is usually a need for quick verification of the design. Consat has acquired a machine for development of prototypes using the FDM (Fused Deposition Modelling) technique for models in ABS-plastic. The machine is intended to be used as a service in our projects and for our customers. The max size of the models developed is 203x203x305mm. In addition to this machine we have our own workshop for assembly and basic machining such as turning and milling.

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Electronics Laboratory

Proximity to test and verification facilities is essential for effective development. This is the reason we have invested in our own Electrostatic Discharge (ESD) protected laboratories with measuring and welding equipment.

We have our own design and documentation department which develops documentation for both internal and external projects.

Our products are always accompanied with complete documentation in the form of manuals, training material, training and marketing videos, and illustrations

We have worked with machine safety and CE Vi har arbetat med maskinsäkerhet och CE conformity marking since 1995 and can assist you with:

Risk analysis (based on the Machinery, LVD and ATEX directives)

Compiling CE conformity documents

Practical measures

Advice regarding reconstruction, machine moves etc.

Establish routines, roadmaps etc.

Customized training

Magnus Ohlsson
VD Consat Engineering

Telefon: 031 - 340 00 10

Emil Brandt
Vice VD och affärsutvecklingschef Consat Engineering

Telefon: 031 - 340 00 17

Patrick Nilsson
Teknikområdeschef Koncept & Projekt

Telefon: 031 - 340 00 48

Lars Olsson
Teknikområdeschef Specialmaskiner

Telefon: 031 - 385 03 10

Niklas Kjällström
Teknikområdeschef

Telefon: 031 - 340 00 29

Håkan Kroksmyr
Affärsområdeschef Stockholm

Telefon: 08 - 562 60 510

Erik Ohlsson
Teknikområdeschef Stockholm

Telefon: 08 - 562 60 502

Ragnar Hallgren
Affärsutvecklingschef Elektronik och System

Telefon: 031 - 340 00 80

Jonas Williamsson
Koncept & Projekt El & System

Telefon: 031 - 340 00 18

Christian Crona
Teknikområdeschef System Design & Projektledning

Telefon: 031 - 385 02 33

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