Vision systems for production-critical inspection
Our platforms CQV and Optonova are configured to match the specific requirements of your production environment, but the objective is always the same: to detect deviations early, reduce risk and enable stable production at scale.
Consat’s vision solutions provide a complete system for automated inspection, designed around your production flow and quality requirements.
We offer camera- and laser-based vision systems for inspection and verification. CQV, our camera-based platform, is used for high-precision inspection of geometry, shape, orientation and surface features, while Optonova, our laser-based platform, is designed for reflective, irregular and complex surfaces.
Computer-based precision inspection
Our high-precision inspection system identifies even the smallest product deviations, ensuring a consistent quality for every unit produced.
With continuous quality monitoring, CQV reduces the occurrence of defects and subsequent customer reclamations. It also provides insights for adjusting production, to the benefit of enhancing the overall product value.
Why automated inspection?
Vision systems are typically introduced when manual inspection becomes a bottleneck.
They enable inspection at full production speed, allowing evaluation of every unit
while delivering clear, data-supported results when required.
This leads to higher and more consistent quality, while reducing dependence on manual
inspection and minimizing operator-related variation. Our solutions are tailored to
each application and can be continuously developed as requirements evolve.
Regardless of platform, we deliver vision as a complete system rather than a standalone
component. Depending on the application, this may include:
- Optical setup and mechanical integration
- Image processing, analysis and decision logic
- HMI for operators and quality teams
- Data handling for traceability, follow-up and improvement
- Integration with robots, PLC and surrounding systems
CQV: camera-based vision for flexible, high-speed inspection
CQV is Consat’s camera-based vision platform, used where geometry, shape,
orientation or surface features must be inspected with high precision.
The platform is well suited for applications such as:
- Dimensional control and geometry verification
- Surface inspection and defect detection
- Orientation, completeness and assembly checks
- High-speed inspection in food, pharma and manufacturing
CQV is a flexible platform that can be adapted to single production lines
as well as scaled across multiple applications, with real-time feedback
to production systems.
Optonova is our laser-based vision platform, used for example on reflective,
irregular or complex surfaces.
Typical applications include:
- Inspection of welds and metallic surfaces
- Detection of small deviations on rough or shiny materials
- Measurement and analysis where depth and topology are critical
- Surface inspection of most sheet materials, especially lacquered furniture panels and flooring
Optonova-based solutions are often production-critical and used in environments
with extreme quality and safety requirements.
Case
Product Development | Manufacturing
Product Development | Life Science
Product Development | Life Science
Contact
Claes Sernevi
Manager Engineering Services
Consat Engineering
claes.sernevi@consat.se
+46 31 303 48 40